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https://www.michael-smith-engineers.co.uk/products/hnpm/controllers
HNPM produces a range of drive controllers to enable accurate continuous pumping and precise dispensing when using its MZR pump/motor series. There are various software options including “Motion Manager” and HNPM’s own “MZR-pump controller” software to allow you to set and save pump drive parameters
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Useful information on Micro Annular Gear Pumps
A micro annular pump (also called a gerotor or trocho pump) is a type of internal gear pump. It consists of inner and outer gears assembled eccentrically …
Source: www.michael-smith-engineers.co.uk
Date Published: 7/12/2022
View: 5976
Micro annular gear pump – Faulhaber
Micro annular gear pumps for flu delivery are an excellent example. Their simple, no-valve design allows them to come in a compact size with a virtually …
Source: www.faulhaber.com
Date Published: 4/29/2022
View: 5167
Micro annular gear pumps – HNP Mikrosysteme GmbH
The micro annular gear pump product range consists of five different series of mzr®-pumps for dosing and metering small amounts of low to high viscous liqus.
Source: www.hnp-mikrosysteme.de
Date Published: 9/21/2021
View: 530
Micro annular gear pump [1] | Download Scientific Diagram
Download scientific diagram | Micro annular gear pump [1] from publication: ATOM 2016 COMPUTER FLUID DYNAMICS (CFD) STUDY OF A MICRO ANNULAR GEAR PUMP …
Source: www.researchgate.net
Date Published: 4/27/2021
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micro annular gear pumps | Suurmond
The micro annular gear pump product range consists of five different se- ries of mzr®-pumps for dosing and metering small amounts of low to high viscosity …
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Date Published: 3/10/2021
View: 4895
mzr-2921X1 Micro Annular Gear Pump with Controller
Micro annular gear pumps generate a near pulsation-free and accurate flow rate down to a few µL/min. The low pressure series …
Source: darwin-microfluidics.com
Date Published: 2/19/2022
View: 8450
Micro Annular Gear Pumps – Harton Anlagentechnik GmbH
Micro annular gear pumps are miniaturized rotary positive displacement pumps. They are based on the so-called micro annular gear principle with an …
Source: www.harton.de
Date Published: 11/23/2021
View: 4789
HNP Mikrosysteme: micro annular gear pumps for precise …
Micro annular gear pumps (mzr-pumps) are characterized by low pulse delivery and minimal dead volume. They are precise, with long service life …
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Date Published: 7/24/2021
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주제에 대한 기사 평가 micro annular gear pump
- Author: Michael Smith Engineers Ltd
- Views: 조회수 156회
- Likes: 좋아요 3개
- Date Published: 2019. 4. 11.
- Video Url link: https://www.youtube.com/watch?v=BkjDN0xiSTc
Useful information on Micro Annular Gear Pumps
Useful information on Micro Annular Gear Pumps
What is a micro annular gear pump?
A micro annular gear pump is a type of positive displacement (PD) pump. Gear pumps use the actions of rotating cogs or gears to transfer liquids. There are two basic designs: external and internal (Figure 1). An external gear pump consists of two identical, interlocking gears supported by separate shafts. An internal gear pump operates on the same principle but the two interlocking gears are of different sizes with one rotating inside the other. The larger gear (the rotor) is an internal gear i.e. it has the teeth projecting on the inside. Within this is a smaller external gear (the idler – only the rotor is driven) mounted off-centre and held in place by a crescent-shaped partition or spacer.
Micro annular gear pumps (also called gerotors or trochoid pumps) are a type of internal gear pump. The inner and outer gears are assembled eccentrically within the pump casing without a spacer. Generally, the number of teeth on the driven inner gear is one less than that of the idling outer gear. Since the number of teeth and the centre for each gear are different, the volume of the gap between the inner and the outer rotors changes throughout a cycle. The pump inlet is positioned where the gap begins to widen and this generates suction. The pump outlet is positioned on the opposite side of the casing where the gap between the gears closes.
How does a micro annular gear pump work?
The inner gear is off-centre with a trochoidal profile and the outer gear is machined with matching, intersecting circular arcs. The gears mesh precisely at only one point in their rotation but the teeth of the inner gear are always in contact with the outer gear. This partitions the internal void between them into dynamically-changing volumes. Close tolerances between the gears, bearings and case allow the pump to develop suction at the inlet and prevent liquid from leaking back from the discharge side.
There are four stages in a micro annular gear pump’s working cycle: filling, transfer, compression and delivery. The progress of fluid as it passes through this cycle is shown in Figure 2.
As the gears come out of mesh on the inlet side of the pump, an expanding volume is created in the void between the two gears. Liquid flows into the void from the inlet port and is trapped by the gear teeth as the gears continue to rotate. The trapped liquid is moved around the casing and transferred from the inlet side of the pump … … across to the outlet side. As the gears become interlocked on the discharge side of the pump, the fluid is compressed … … and discharged under pressure. The inner, external gear has completed a full cycle and has now advanced one place around the teeth of the outer, internal gear.
For continuous dosing applications, the pump is operated by turning the pump shaft at a constant speed. For dispensing and precise dosage, the pump shaft is turned incrementally to serve up the required number of pulses.
What are the main features and benefits of a micro annular gear pump?
Micro annular pumps are compact, perhaps only a few centimetres long, and simple with only a few moving parts. They offer a smooth and adjustable flow proportional to the rotational speed of its gears. This makes them ideal for applications requiring accurate delivery or metering. For continuous delivery, micro annular pumps can provide accurate flow rates (from 1µl/h to 1 l/m) with a differential pressure up to 200 bar. For metering applications, a micro annular pump can provide accurate and reproducible doses as low as 2 µl with a precision of 1% or greater.
In continuous delivery, pulsation is low compared with other types of positive displacement pumps and is a function of the number of gear teeth. So, for example, a pump consisting of inner and outer gears with 6 and 7 teeth respectively may produce a flow pulsation of 6%. The same pump design with gears of 10/11 teeth will produce a smoother flow with pulsation of perhaps only 1.5%.
Micro annular pumps can be hermetically sealed and driven by means of powerful magnetic drives, eliminating leaks on the drive end. The gears and wetted parts can be constructed of nickel-based carbides, stainless steel, ceramics based on aluminium oxide, zirconium oxide or silicon carbide, and plastics such as PTFE, PEEK and FKM so the pumps are suitable for use with corrosive substances. Micro annular pumps can be fitted with Ex approved drives for use in hazardous environments.
Frictional wear and pump noise is small because the relative speed of the gears is low (the number of teeth on the inner rotor is only one less than that of the outer rotor). This minimises shearing forces making them suitable pumps for shear-sensitive liquids such as paint and soaps.
What are the limitations of a micro annular gear pump?
The close tolerances between the gears (typically only about 2µm) mean that micro annular pumps are susceptible to wear particularly when used with abrasive liquids or feeds containing entrained solids. Pumps should always have a filter installed on the suction side for protection from large, potentially damaging, solids.
For high temperature applications, it is important to ensure that the operating temperature range is compatible with the pump specification. Thermal expansion of the casing and gears reduces clearances within a pump and this can also lead to increased wear, and in extreme cases, pump failure.
Despite the best precautions, all gear pumps eventually succumb to wear of the gears, casing and bearings. In a micro annular pump, wear, and consequently leakages, can occur around the gear teeth, across the face of the gears and around the bearings. As these clearances increase, there is a gradual reduction in efficiency and increase in flow slip: leakage of the pumped liquid from the discharge back to the suction side. Flow slip is proportional to the cube of clearances within a pump so internal wear can have a significant effect until a critical point is reached, from which performance degrades rapidly.
Micro annular pumps continue to pump against a back pressure and, if subjected to a downstream blockage will continue to pressurise the system until the pump, pipework or other equipment fails. It is always advisable to fit relief valves in the system to protect downstream equipment.
Cavitation can occur under some conditions, particularly if the inlet tubing or upstream filter restricts flow, and this can affect dosing or flow accuracy as well as potentially damaging the pump and associated equipment.
Generally, a micro annular pump relies on the pumped liquid for lubrication and should not be run dry. It is therefore necessary to prime the pump before operation and to ensure a continuous supply of liquid.
What are the main applications for micro annular gear pumps?
Micro annular pumps are used for the continuous delivery and discrete dosage of water, watery solutions, solvents, methanol, oil, lubricants, adhesives, inks and paints as well as other high viscosity liquids. The pumps suit applications requiring the targeted dosing of small volumes of liquid, for example: the transfer of crystallizing, air-sensitive or outgassing media, fuel cell technology, the delivery of urea solution (AdBlue) to remove NOx from diesel engine exhaust gas, or dialysis and analysis technologies.
Micro annular pumps are available for liquids with viscosities between 0.2 and 1,000,000 mPa and a differential pressure range of 0 to 200 bar. They offer flow rates from 1µl/h to 1 l/min or dosages as low as 2µl at up to 100 per minute with 1% precision.
Typical applications include:
Chemical processing
Industrial and plant engineering
Packaging
Medical and pharmaceutical industry
Mini plant technology
Spraying
Dispensing of adhesives
Ink and paint dosage
Vacuum applications
Summary
A micro annular pump (also called a gerotor or trochoid pump) is a type of internal gear pump. It consists of inner and outer gears assembled eccentrically within the pump casing. When the inner gear turns, it rotates the outer gear in the same direction. Since the number of teeth and the centre for each gear are different, the volume of the gaps between the two gears changes throughout a cycle. Close tolerances between the gears allow the pump to develop suction at the inlet and prevent liquid from leaking back from the discharge side.
Micro annular pumps are small and compact. The pumps offer a smooth and adjustable flow which is proportional to the rotational speed of its gears. In addition, incremental rotation of the gears allows precise dosing.
Micro annular gear pump
The pump is driven by an electronically commutated DC motor with integrated speed controller. The brushless design enhances the service life and reliability of the drive. Motor-adapted variable speed control is guaranteed by a speed controller that has the same diameter as the motor and is mounted to the rear of the motor. This means that the user can easily adjust the speed via an analog input with 0 – 10 V. A digital input determines the direction of rotation. For additional monitoring functions, the digital frequency output provides a 15-mA output signal with six pulses per revolution. The drive supply voltage is 12 or 24 V DC, while the 22 mm motors achieve around 9 W and feature a torque of up to 59.9 Nm. Supply voltage to the speed controller is 5 to 28 V DC via a separate flat ribbon cable. The motor efficiency of around 68%, as well as the more than 95% efficiency of the control electronics, allow for long operating times even in battery-backed mobile devices. The rugged stainless steel enclosure and wide temperature range of –40°C to +85°C enable the device to also be used outdoors, e.g. for environmental measurements. The short-term overload capability of the microdrives supports such applications, as this allows increased pump breakaway torques, e.g. after overnight temperature drops, and the resulting higher fluid viscosity, to be mastered with ease.
Micro annular gear pumps
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Micropump Micro-Annular Gear Pumps
Dispense volumes as small as 0.25 µL
Flow rates from 0.003 to 288 µL/min
Accuracies within ±1%
Pressure capable to 580 psi
With the trend to conserve valuable liquids and the need for high-precision movement of fluid, these pumps are becoming a necessity. Internal technology, similar to that of gear pumps, keeps pulsations to a minimum ensuring smooth, consistent flow necessary in applications such as analytical instruments, fuel cell and micro-reaction technology, biotechnology, and other critical application processes.
Micro-annular gear pumps are rotary pumps that are constructed with an externally toothed internal rotor as well as with an annular tooth external rotor, which bear slightly eccentric to each other. During rotation of the rotors around their offset axis, the pumping chambers simultaneously increase on the induction side and decrease on the delivery side of the pump. A homogeneous flow rate is generated between the kidney-shaped inlet and outlet. The small footprint allows for easy integration into a layout to facilitate the research.
Low-Pressure Models are supplied with DC motors with graphite brushes and are fitted with encoders.
High-Performance Models are provided with actuator equipped with an electronic commutated, brushless DC motor and integrated control unit. Control can be an RS-232 interface using Windows® Motion Manager software (included) or via an analog input signal, supply voltage 12 to 24 VDC.
mzr-2921X1 Micro Annular Gear Pump with Controller
mzr-2921X1 micro annular gear pump from HNP Mikrosysteme generates low pulsation, high precision flow from 30 µL/min to 18 mL/min (minimum dispensing of 0.5 µL). The integrated motion controller allows to precisely control the pump and program complex workflows. The pump is suitable for dosage of low viscosity liquids such as deionized water, watery solutions, methanol, solvents, oil and lubricants.
Micro annular gear pumps generate a near pulsation-free and accurate flow rate down to a few µL/min. The low pressure series pumps are designed for the dispensing of low viscosity liquids, such as aqueous solution, solvents, oils and lubricants. The mzr-2921X1 is the medium pump from the low pressure series:
Based on the mzr-2921 pump, with an integrated high-precision controller
Flow range: 30 µL/min – 18 mL/min
Min. dispensing volume: 0.5 µL
Differential volume range: 0 – 3 bar (44 psi)
Integrated motion controller: control the start/stop, speed and direction of the pump through analog and RS-232 interfaces, built-in potentiometer or mzr Pump Control software (included)
70 W, 24 V DC, 3 A power supply included Features & Benefits Near pulsation-free and accurate flow rate down to 1% (CV value): competes with the best syringe pumps
Ideal for recirculation: open reservoirs, without the pulsatility of peristaltic pumping (low shear stress)
Wide range of applications, from analytical chemistry to cell culture and point-of-care diagnostics
Version with integrated controller: program and control your pump easily
1/4-28 manifold in PEEK: easily connect the pump to any tubing
Compact size: Ø 22 mm, length 89 mm Each pump component is available in a variety of materials to meet your needs: Rotor Housing Shaft seal (not in contact with fluids) Static seals hard metal (tungsten carbide Ni-based): for pH > 4
ceramics: for pH < 4 316L stainless steel hastelloy C22 (2.4602) graphite-reinforced PTFE Kalrez (FFKM) EPDM Datasheets: 2921X1 Manuals: 2921X1 Two eccentrically mounted rotors are intermeshed with their cycloid gearing. This results in a system of several sealed pumping chambers exists at all times. With a tooth ratio of 6/7, six individual chambers are created. As the rotors turn around their offset axes, the volume of the pumping chambers increases on the induction side and simultaneously decreases on the delivery side of the pump. A homogeneous and low-pulsation flow rate is generated between the kidney-shaped inlet and outlet which also combines several pumping chambers at the same time. Flow rate 0.03 - 18 mL/min Smallest dosage volume 0.5 µL Displacement volume 3 µL Differential pressure range 0 - 3 bar (44 psi) Maximum inlet pressure 1 bar (15 psi) Liquid temperature range -20 ... +60 °C (-4 ... +140 °F) Viscosity range 0.3 - 100 mPas Precision CV 1 % (Coefficient of variation CV) Velocity range 10 - 6000 rpm Fluid connection PEEK 1/4-28 manifold (fittings not included) Wetted parts Housing and rotor: stainless steel 316L, ceramics, tungsten carbide Ni based, epoxy resin, optional: alloy C22 (2.4602) instead of stainless steel, ceramics instead of tungsten carbide Shaft seal: graphite-reinforced PTFE, stainless steel 316L Static seals: FFKM, optional: EPDM Motor DC-motor with graphite brushes, assigned power rating 3 W, nominal voltage 18 V, digital magnet encoder 16 counts per turn Controller Integrated motion controller Interface 0-10 V, RS-232, 1 digital input/output Electrical connection 8-pole connector Power supply 70 W, 24 V DC, 3 A (included) Dimensions (L x W x H) Ø 22 mm, length 89 mm Weight 125 g + weight of the PEEK manifold
Micro Annular Gear Pumps
Micro annular gear pumps are miniaturized rotary positive displacement pumps.They are based on the so-called micro annular gear principle with an externally toothed internal rotor and an internally toothed outer rotor.The inner rotor has one less tooth than the outer rotor. To use the gear ratios get 6/7 and 10/11.The manufacturing tolerances of the rotors are a few microns in the area.
The product range includes five series of micro annular gear pumps for metering and promoting low volume liquid low to high viscosity media.
With different equipment dosing volumes are from 0.25 .mu.l, flow rates of 1 ul / h to 1.1 l / min and pressures from 0 to max. 150 bar feasible.
The range of media viscosity ranging from 0.3 to 1,000,000 mPas.
They are suitable for lubricating and non lubricating liquids. Operation in explosion-proof area is also possible.
The pumps are characterized by low pulsation, low-shear promotion, low void volume, long service life, low weight and a compact design,
self-priming behavior and wear and corrosion resistant materials.m, selbstansaugendes Verhalten sowie verschleiß- und korrosionsbeständige Werkstoffe.
HNP Mikrosysteme: micro annular gear pumps for precise dosing and metering applications
For many machine and system manufacturers, pumping, conveying and metering is their daily business. However, when dealing with minimal quantities of low or highly viscous fluids, the task quickly turns into a challenge. Additional demands such as a high differential pressure, aggressive liquids and maximum precision sometimes make the task appear unsolvable. However, many of these extremely demanding metering jobs can be mastered – with the aid of micro annular gear pumps.
Company HNP Mikrosysteme develops, manufactures and markets micro annular gear pumps worldwide, which are ideally used where fast and highly precise dosage is required. The company is based in the North of Germany, which is where mzr-pumps are made, starting from the concept via design and assembly right up to validation. Started in 1998 by a team of five, the company now has more than 70 employees. Figure 1 Figure 2 Figure 3 Figure 4
High precision – low pulsation Micro annular gear pumps (mzr-pumps) are characterized by low pulse delivery and minimal dead volume. They are precise, with long service life and small dimensions, made from ultra-hard materials and easy to maintain. The hermetic inert series has been specially conceived to fulfil the most challenging tasks in chemical processing, mini plant and flow chemistry. The rotor sets of this pump series are made from partially stabilized zirconium dioxide; further functional parts consist of aluminum oxide or tungsten carbide. These materials, recognized for a high chemical resistance, allow for pump use with oxidizing and reducing liquids, acids, bases and solvents, while at the same time showing excellent resistance to wear. Hot isostatic pressed silicon carbide (SSiC) has been used as shaft and bearing material and the body consists of alloy C22 or stainless steel.
Precision in applications Five series of mzr-pumps permit a multitude of applications. In addition to several application possibilities in analytical instrumentation, plant engineering and construction, mzr-pumps are used for demanding metering tasks in the field of chemical and pharmaceutical processing, microreaction technology and in new markets like organic electronics or aerospace. With differing equipment, metering volumes from 0.25 μl, volume flows from 1 μl/h to 1.1 l/min and pressures from 0 to maximum 150 bar can be realized. The range of media viscosity extends from 0.3 to 1,000,000 mPas. The pumps are suitable for lubricating and non-lubricating media. Operation in areas protected against explosions is also possible. The mzr-pumps make conventional applications more effective and open up new technological fields. One application field of many is the coating technology. Here, mzr-pumps supply spray systems and slot dies with liquids for the application of very thin layers. The low pulsation flow rate guarantees that minimal volume flows of 0.1–500 ml/min can be constantly applied across many square meters of surface. The procedure is used for the coating of stents with medication, glasses lens and solar cells with functional layers and wavers or DVDs with layers of paint, and also in the production of organic electronics and battery systems. Micro annular gear pumps feed reactors in intensified chemical processes as well as printing devices or slot dies in roll-to-roll processes. Furthermore, the characteristics of the mzr-pump permit its integration into devices for DNA analysis, blood analysis and also in open pipetting systems in which the user can program their requirements according to liquid handling tasks. Due to their compact construction, they are predestined for the realization of projects for device miniaturization, as on the one hand, the pump principle permits low pulsation metering of shear-sensitive liquids, and on the other hand, it is possible to take up and deposit small quantities of liquid using the mzr-pump (aspiration and dispensing) or to convey high volume flows continuously, for example for a cleaning process. All three functions can be conducted by the same pump and thus simplify the liquid organization in analysis devices. Quantities of around 5 μl can be metered to a precision of 1%. During the production of medical products such as disposable syringes, infusion sets, indwelling cannulas, customized tubes and medical stopcocks, the use of silicone as a lubricant between the moving parts or as a glide agent for pain-free application of indwelling cannulas is state of the art technology. The minimization of the silicone quantities to 0.1–0.2 μl per device results from the healthcare service specifications. Required tolerances are not realizable using metering valves and pressure-time-controlled metering systems, but enabled by mzr-pumps. Similar to the use of silicone, the metering and dispensing of adhesives is an important aspect of modern plant engineering. For example, when joining optical systems, transparent UV-curing adhesive is used which is metered bubble-free with high repetitive accuracy at minimal volumes of 0.5–10 μl. Further application fields are the metering and dispensing of hot melt adhesives for efficient and long-term stability joining processes, the highly dynamic and precise minimum quantity metering and dispensing of greases, and the highly accurate filling of minimal quantities of oil, grease, alcohol and many other liquids. Pump materials which are resistant to wear and corrosion permit numerous applications in chemical and pharmaceutical production.
Operational principle of the smallest annular gear pump in the world The micro annular gear pump (mzr-pump) by HNP Mikrosysteme is the smallest well-known micro annular gear pump in the world. It belongs to the group of rotary positive displacement pumps on which the displacer consists of two components: an externally toothed inner rotor and an internally toothed external rotor, whereby the external rotor has one tooth more. A precisely controlled electric motor drives the inner rotor, which in turn takes the rotatable-mounted external rotor with it. During rotation, the eccentrically mounted rotors form a system of several sealed pumping chambers which increase on the induction side and simultaneously decrease on the delivery side. In this way, an even and low pulsation flow rate is generated between the kidney-shaped inlet and outlet, which simultaneously connects several pumping chambers.
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